Cuisinart Water Leak Repair-Replace Cracked Cuisinart Water Hoses

Cuisinart Water Leak Repair
Cuisinart Water Leak Repair

You’ve come to the right place for your Cuisinart water leak repair–Follow along to replace the cracked water hoses.  The internal hoses connecting the heating element to the water tank get brittle and crack over time.  When the coffee maker attempts to pump the water, it leaks out the crack.  I have figured out how to get past the safety torx screws and replace these cracked hoses so you can breathe new life into your otherwise good Cuisinart Coffee Maker.  Originally I had a hard time finding replacement hoses.  I wrote an article on how to re-use the shorter hose.  I would recommend replacing the hoses but you can read the article where I re-use the shorter hose: Repair a Leaking Cuisinart Coffee Maker.

Cuisinart Water Leak Repair – Replace Cracked Cuisinart Water Hoses

Equipment:

Tools Needed:

Parts:

Repair Instructions:

Step 1: Unplug the coffee maker.

We are going to open it up so you definitely do not want it plugged in as you could be shocked.

Step 2: Empty any water out of the tank.

BTW: you should remove the carafe and set it aside first.  To empty the water from the tank I just turned mine upside down over the sink.

Step 3:  Lay the coffee maker on its back so you can access the screws on the bottom.

We want to remove the bottom plate.  The screws are in recessed holes located as indicated below.  You do not need to remove any of the rubber feet to access the screws, btw.

Cuisinart DCC-2600 Bottom Screw Locations
Screw Locations

Step 4: Remove the 4 bottom screws.

These screws are security Torx-10 headed screws.  This means they are Torx-10 with an additional pin that sticks up in the middle of the screw head.  Here you can see a close-up of the screw head:

Close-up of the security screws
Close-up of the security screws

The bit tip for these screws looks like this, a torx with a hole in the middle:

T10 Security Bit Close-Up
Here is what the torx-10 security bit tip looks like

Unfortunately, the hole in the case is too small to use a bit tip like the one pictured above, as it won’t fit deep enough into the narrow-diameter hole.  Lucky for us, you can use a 3mm precision flat-tip screwdriver bit instead, which barely fits down into the corners of the star shape:

Flat tip screwdriver fitting in a security T10 Screw Head
The right size flat-tip screwdriver will fit

I also discovered that you can alternatively use a smaller flat-tip screwdriver bit, which will slip past the security post and sink down into the head.  Once you remove the four screws, you may need to slip a flat-head screwdriver up into the seam to get the bottom out.  Here the lower cover has been removed:

Lower cover removed (bottom side)
Lower cover removed (bottom side)
Bottom cover removed (inside)
Bottom cover removed (inside surface)

Below is what it looks like inside.  These coffee makers are a great study in lean engineering.  There is only one heating element for both the water going into the grounds and for the carafe, and the pump is nothing but essentially a ball check valve:

Cuisinart DCC-2600 Bottom Cover Removed
Lower internals of the Cuisinart

Below is a great video that explains how these coffee makers work.  If you don’t already know, it will be helpful for knowing how to reassemble it:

Step 5: Find the coffee maker leak location.

This isn’t required, but I always want to know that I’ve figured out the root cause of the problem so I know I’m actually fixing the problem.  Once you have the bottom cover off you can search for the leak.  I’ve heard of people discovering a leak in the aluminum heating element as well as the rubber tubing.  Quickly I was able to see a light-colored line on the top side of one of the hoses, just above where it connects to the heating element:

Location of crack in hose
Cause of the leak-a cracked hose

With a little pressure on the hose you can definitely see that it is cracked all the way through–definitely the root cause of this leaking Cuisinart coffee maker:

Bending the hose to show the crack-the cause of this leaking Cuisinart coffee maker
The crack is evident now

Step 6: Remove the wire hose clamps.

Squeeze the hose clamps and push them back on the heating elements, as seen below.  Repeat this for both hoses–you should replace both hoses while you are at it because the non-leaking hose is destined to have the same problem and if you are going to go to all the work to replace one, it’s not much more work to replace the other.

Hose clamp moved off hose
Hose clamp moved off hose

Step 7: Remove the hoses from the heating elements.

If yours cracked just at the end of the heating element connection you can likely just bend the hose and it will break off.  Alternatively you could cut it off with a box cutter.  Regardless, we need to get these old hoses off the heating element pipes:

Hose removed from heating element
Hose removed from heating element
Piece of hose removed from the heating element
The piece I cut off the heater element

I measured the heating element pipe at 0.447, which would be the stretched inner diameter of the rubber hose:

Measuring the outer diameter of the heating element with a caliper
Outer diameter 0.447″

I estimate that the replacement hose should have an ID of approximately 7/16″ = 0.4375 or 11 mm.  I found that the hoses I have listed above in the parts section, at 8mm inner diameter, work fine.

Step 8: Remove the Lower (Inner) Case Screws

In order to remove the other end of the hoses (and reinstall the new ones), on the bottom end of the tank, you need to disassemble the coffee maker.  Remove the 5 Phillips-head screws in the following locations.  The picture below is actually from when I had (temporarily) repaired the hoses, which I wrote about in this article: Repair a Leaking Cuisinart Coffee Maker

Cuisinart Inner Bottom Case Screw Locations
Cuisinart Inner Bottom Case Screw Locations

Step 9: Disconnect the ends of the stainless steel bands.

Removing the screws in the previous step will not allow you to disassemble the coffee maker as it is also held together by the two narrow stainless steel bands running along the outer edge of the coffee maker:

 

Cuisinart Coffee Maker Spring-Tightened Strips
Cuisinart Coffee Maker Spring-Tightened Stainless Steel Strips

The metal strips that run along the front of the coffee maker are actually more than just for looks–they hold the coffee maker together.  They wrapped around the coffee maker and a spring holds them tight.  I guess the temperature changes in the coffee maker posed a challenge to using adhesives to hold the stainless steel trim so they had to use springs to keep them tight.  There are two metal clips that hold the bands tight.  They are diagrammed below:

Cuisinart Coffee Maker Spring Clip Diagram
Spring Clip Diagram

To disconnect the spring clips, press in the “spring stop” (I just made up the names for the parts, btw) and then unhook the clips from the sides of the spring stop to release the spring.

Cuisinart Spring Clip Disassembly
Cuisinart Spring Clip Disassembly

Keep track of the parts:

Cuisinart Spring Clip Parts
Spring Clip Parts from both sides

Step 10: Pull out the stainless steel strips.

Once you disconnect the spring clips you can pull the stainless steel bands up and out of the base of the coffee maker.  Here’s what you’ll have when you pull them out:

Cuisinart Stainless Steel Strips Disconnected
Stainless Steel Strips Pulled Out

Step 11: Separate the top from the base.

Caution: there is a wiring harness that must be released before you can completely separate the top of the coffee maker from the base, so be careful not to force it.

Pull the base away from the top of the coffee maker, looking for the wiring that connects the two:

Separating the top of the Cuisinart Coffee Maker From the Base
Separating the top from the base

Pull the electrical connector out of its socket on the circuit board.  There are “catches” on each side of the connector you can place a small flat screw driver into to pry it out:

 

Cusinart Coffee Maker Electrical Connector Location
Electrical Connector Location

After you disconnect the electrical connector you will be able to remove the top:

Cuisinart Coffee Maker Base With Top Removed
Base with top removed

Note that in the image above you can see the modification I made in trimming the base so I could reconnect the shortened hose from before I received the replacement hoses and had just reconnected the old hose the first time I repaired this coffee maker.

Step 12: Take note of the check valve location.

As described in the video link I embedded earlier, this coffee maker’s “pump” is simply a check valve.  That check valve is in-line inside one of the hoses that we are going to be replacing so we need to take note of its orientation, which hose it is located on, and the location of the valve, so we can reinstall it in the new hose.  You can locate the check valve by looking for the “bulge” in the hose, where the bulge will be solid because of the check valve inside.  I marked it with a Sharpie marker:

Cuisinart Check Valve Pump Location
Check Valve Location

If you look into the ends of the hoses you will be able to see the check valve:

Cuisinart Coffee Maker Check Valve End View
End view of check valve inside hose

 

Step 13: Disconnect the hoses from the tank.

Locate the hoses sticking down and out of the top portion of the top of the coffee maker:

Cuisinart Coffee Maker tank-hose connections
View of hose connection to the tank

Use a needle-nose pliers to remove the hose clamps and remove the hoses:

Close-Up of Tank Hose Clamps
Close up of the hose clamps

Pull the hoses off, if you can, or you may need to cut them off.  I was able to get them off:

Cuisinart Coffee Maker Hoses Removed
Hoses removed

Step 14: Remove the Check Valve

Perform this step carefully as you do not want to lose the check valve ball as it is needed for assembly.  Carefully slit the hose in the area where the check valve is located, taking not of the valve’s orientation and the ball, which will become loose when you open it up:

Cuisinart Coffee Maker Check Valve
Check valve

Here is the check valve removed:

Cuisinart Coffee Maker Check Valve Removed
Check valve removed

Step 15: Cut your new hoses to length.

If you ordered the hoses I link to at the top of this article, you can get both hoses out of the one.  Cut both hoses 6 1/2 inches long:

Cutting Cuisinart Coffee Maker Hose to Length
Cut the hoses to 6 1/2 Inches

Step 16: Install the check valve into one of the hoses.

I used some water to lubricate the check valve before starting to insert it.  Partially insert it and then place the ball inside and then push the valve in the remainder of the way:

 

Reinserting the Cuisinart Coffee Maker Check Valve into the hose
Reinserting the check valve, with ball

I don’t think the exact placement is critical–I inserted the valve about a half-inch into the hose.  Here the valve is fully inserted:

Cuisinart Coffee Maker Check Valve Installed
Check Valve fully installed

Step 17: Install the hoses on the water tank.

Slip the spring clamps on the two hoses and then install them on the water tank.  For the check-valve hose, connect the opposite end to the water tank as the check valve should be at the bottom near the heating element:

Cuisinart Water Tank Hose Connections
Water tank hose connections

Slide the spring clamps into place, half way between the end of the tank connection and the bottom of the tank:

Cuisinart Water Tank Hoses Reinstalled
Water Tank Hoses and Spring Clamps Reinstalled

Step 18: Reassemble the top of the coffee maker on the base.

Reunite the electrical connector with the circuit board sticking up from the base and reconnect the connector.  The connector will only fit together in the correct orientation:

Top electrical connector
Top electrical connector
Reconnecting the connector to the circuit board
Reconnect the electrical connector to the circuit board

Once you have the connector reinstalled, you can put the two halves fully together.  Make sure the power cord comes out the notch in the back:

Power cord coming out of hole
Make sure the power cord is coming out the hole

Step 19: Re-Thread the Stainless Steel Strips Through the Base

Insert the stainless steel strips into their slots in the base:

Cuisinart Coffee Maker-Stainless Steel Strap Reinstall
Re-insert the stainless steel strips through their holes in the base

You should then have this:

Cuisinart Coffee Maker-Straps Reinserted-both sides
Stainless Steel Strips Reinserted

Step 20: Reinstall the Springs and Clips

Now that the stainless steel strips are reinserted into the base we can reinstall the spring clips that hold them together.  Install them in the following order:

Step 20a: Insert the L-Bracket:

Insert the L-bracket with the round hole end going into the slot:

Cuisinart Coffee Maker-L-Spring Bracket Reinstall
Insert the L Bracket

Here the L-bracket is reinstalled:

Cuisinart Coffee Maker-L-Spring Bracket Reinstalled
L-Bracket Reinstalled

Step 20b: Insert the spring.

Insert the spring between the L-bracket and the end of the stainless steel strip as seen below:

L-Bracket and Spring Reinstalled
L-Bracket and Spring Reinstalled

Step 20c: Reinstall the spring stop.

This was a tricky part of this assembly.  Hopefully the lessons I learned will help you.  To reinstall the spring stop: hook the spring stop on the L-bracket, take up all the slack in the stainless steel strip so that all of it sticks out the bottom, press down on the spring stop as seen below, and place the end of the stainless steel strip over the hook on the spring stop:

Cuisinart Coffee Maker-Spring Stop Reinstall
Depress the spring

Then hook the stainless steel strip on the spring stop:

Cuisinart Coffee Maker-Spring Stop Reinstalled
The spring stop reinstalled

Repeat this process for the other side.

Step 21: Reinstall the hoses on the heating element.

Insert the spring clamps on the new hoses as seen below:

Cuisinart Coffee Maker-Spring Clamps on Lower Ends
Reinstall the spring clamps up on the hose

Wet the connections to aid in the hose installation.  I think I probably put some of my own spit on it to be honest, since it’s my own coffee maker 😉  I pushed the hoses on about a half-inch.  Then install the spring clamps half way between the end of the heater element and the hose end:

Hoses reinstalled on heating element
Hoses reinstalled on heating element

I actually found one of the two hoses to be just slightly too long so I disconnected it, trimmed it, and then reconnected it.  Most of all you want to make sure they are not kinked or too long.  This was the one I trimmed and how much I trimmed off of it:

Trimming a hose so it is not too long
Trimming one hose to length

Check Valve Location Double-Checking:

Just to verify, your check valve should be in the general vicinity as seen below on this top hose:

Cuisinart Coffee Maker Check Valve Location
Check valve location

Step 22: Reinstall the lower (inner) base screws.

They are located as indicated below:

Lower Case Screw Locations
Lower (inner) Case Screw Locations

Step 23: Reinstall the bottom cover and outer base screws.

Here’s where the screws go:

Cuisinart DCC-2600 Bottom Screw Locations
Screw Locations

A trick to reinstalling them is to insert your precision screwdriver into the head first and then guide it into the hole and tighten:

 

Cusinart Coffee Maker-Safety Torx Screw Trick
Put the screwdriver tip into the screw first

Now you’re done.  You’ve breathed years of additional life into your coffee maker for around five bucks!!

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